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从可变角度落砂机升级到双质体落砂机可降低铸造厂维护预算。

挑战

位于美国南部的某铸造厂正为建筑设备行业铸造重型铸件,且单个铸件的重量高达 1,200 磅。其现有落砂机工艺包括非 GK 可变角度强力落砂机,且每月轴承更换和维护的成本高达 25,000 美元。此外,该装置也开始出现严重的应力压裂,因此需大量焊接才能使结构体保持连接。

方法

该客户联系 GK 以寻求一种对其应用而言足够重型的解决方案。此外,他们还要求能灵活改变铸件给料速率。

解决方案

General Kinematics 为该客户设计并提供了一款 GK 双质体振动落砂机。其双质体设计可消除重力机器所承受的多种应力,且无需使用昂贵的轴、轴承和控制装置,并支持更重的机器结构和更多的振动动作,同时降低所需的马力和能量。

除双质体驱动器外,GK 还采用空气辅助提升系统来修正料槽的角度。如此一来,客户便可根据要运行的特定铸件和模具封装来调整保留时间。

结果

以花费在老旧技术上数个月维护费用的价格,该铸造厂现已安装更节能、更具性价比且更强大的 GK 机器。该机器的运行效率超出了之前的技术,客户对其性能也十分满意。

展示的是在从 GK 位于伊利诺斯州水晶湖的工厂发出并交付给客户之前的新型双质体落砂机。

关于 General Kinematics

General Kinematics 公司成立于 1960 年,销售、设计和定制创新的振动物料搬运和加工设备。如今,该公司已成为全球最大的振动加工设备供应商之一并拥有 200 多项全球专利,同时还被公认为振动设备设计与应用方面实现技术进步的主要贡献者。迄今,几乎所有全球工业化国家均装有逾 50,000 多台 General Kinematics 装置。有关 General Kinematics 产品和服务的更多信息,请访问本公司的网站:www.generalkinematics.com

General Kinematics Corporation, incorporated in 1960, was established to market, design, and custom fabricate innovative vibratory materials handling and processing equipment. Today, the company is one of the world’s largest suppliers of vibratory processing equipment, having held more than 200 worldwide patents, and is a significant contributor to vibrating equipment design and application technical advancement. General Kinematics serves a worldwide customer base through a network of engineering-oriented independent sales representatives who cover major industrial markets throughout the United States. International markets are serviced from subsidiary operations and through a combination of representatives, licensed manufacturers, and strategic alliances with leading industry-specific organizations in other strategic locations. Today, more than 50,000 General Kinematics units have been installed in virtually all of the world’s industrialized countries. As new process and efficiency challenges emerge, General Kinematics is qualified to address these needs with advanced technology, innovative engineering, new materials, and manufacturing techniques. All applied to improving customer productivity and profitability while meeting ever more stringent requirements.

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