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Case Studies

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Case Study: Modular Feeders

 by General Kinematics,

Challenge

A major power company needed to replace two existing GK feeders that had been in use for over 35 years. During that time, the space had become very crowded and hard to maneuver within. Only small pieces could be moved into place, one at a time, to replace the existing units. Once in place, the units would need to easily be assembled due to the lack of working space and assembly machinery.

Approach

GK’s engineering team set out to create a modular feeder. The new design needed to retain the standard GK robust design attributes and utilize the PARA-MOUNT II® drive.

Modular Feeder by General Kinematics
GK Modular Feeder (click image to view full size).

Solution

General Kinematics was able to design a replaceable feeder to meet these needs. The exciter and drive bracket were designed to be one bolted component. This eliminated the need to individually torque each reactor spring in the plant. The cross members, side stringers and the trough liner also used bolted connections with security locknuts.

Results

With GK’s innovative design, the units were easy to assemble in the field and able to perform as their preceding feeders. The bolted connections required no field welding or rivets, which drastically sped up and simplified assembly. The customer is confident these feeders are capable of lasting for the next 35 years to come.

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General Kinematics Corporation, incorporated in 1960, was established to market, design, and custom fabricate innovative vibratory equipment for the foundry, recycling, mining, and processing industries. Today the company continues as one of the world’s largest suppliers of vibratory processing equipment and has evolved into an industry-leading EPC firm. Headquartered in Crystal Lake, IL, General Kinematics has seven global locations providing engineering and support to a world-wide customer base. GK is a third generation, family-owned company and is ISO 9001 certified.