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 | Highlights

Aluminum Mining and Processing: Everything you Need to Know

 by General Kinematics,

Aluminum symbol From the mining equipment used to the advancements made in mining technology, aluminum mining has progressed from primitive methods to the use of technologically advanced equipment and processes that promote a tremendous increase in aluminum production. Amongst the many benefits is the ability to reduce waste and chemical exposure, making today’s aluminum mining process much more environmentally friendly.

Following oxygen and silicon, aluminum is the most abundant metallic element to be found in the earth’s crust. Aluminum is used throughout many facets of our lives, from work to home to leisure.

The Basics of Aluminum Mining and Processing

Bauxite ore, found in flat, layered deposits beneath the surface of the earth, is loosened with explosives once bulldozers have cleared the surface above. Using the Bayer Process, which involves the use of heat, pressure and sodium hydroxide, the aluminum oxide is separated from impurities, as well as iron ore. The white crystals of aluminum oxide are washed and heated to extract water, resulting in the white powdery aluminum oxide that’s used during smelting to produce aluminum.

What is Aluminum Used For?

  • Kitchen utensils
  • Cans and foil
  • Rockets and airplanes
  • To make mirrors
  • Synthetic sapphires for lasers
  • Power lines
  • House siding
  • Furniture
  • Golf clubs
  • Construction tools

aluminiumWhere is Aluminum Found?

China and Australia are the top producers in aluminum mining, but aluminum mining occurs on all continents. Ma’aden, a Saudi Arabian mining company, produces 4 million metric tons of bauxite annually.

The Aluminum Mining Process

Once the Bayer Process was developed, the aluminum mining process became more expeditious. But advancements in mining equipment over the last several years have made the work of extracting bauxite even more efficient for mining companies around the world. According to the US Geological Survey, the worldwide production of bauxite in 2007 was 182.7 Metric Tons. This was more than double the amount produced in 2006, with the expectation that technologically advanced equipment will help aluminum production steadily increase between 2011 and 2015.

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General Kinematics Corporation, incorporated in 1960, was established to market, design, and custom fabricate innovative vibratory equipment for the foundry, recycling, mining, and processing industries. Today the company continues as one of the world’s largest suppliers of vibratory processing equipment and has evolved into an industry-leading EPC firm. Headquartered in Crystal Lake, IL, General Kinematics has seven global locations providing engineering and support to a world-wide customer base. GK is a third generation, family-owned company and is ISO 9001 certified.